Full-Scale Design and Calibration of a Novel Cell Culture System for Calibrated Generation of CoCrMo Wear Debris

By Taylor Holcomb

Abstract
Risks presented by adverse local tissue reactions from metal orthopedic implants have demonstrated a need for more sophisticated pre-clinical studies with intrinsic sensitivity to the complexity of both the surrounding biological environment and the composition of degradation products. In this study, a novel cell culture system with integrated tribometer and corrosion test rig was designed and validated.  Static normal contact load was applied between a mirror polished CoCrMo disc and a 28mm diameter ceramic head during reciprocating sliding motion. A solution of RPMI-1640 with 10 vol% fetal bovine serum was selected as the test fluid, due to proven cell viability. All tests were conducted inside an incubator at 37ᵒC and 5% CO2. Two study parameters, applied load and applied potential, were varied. The frequency of 1Hz and duration of the test of 24h were held constant for all tests while varying values of static normal force (16N, 25.5N, and 35N) and applied potential (OCP, .2V vs OCP, .4V vs OCP) yielded 5 test condition combinations in a central composite design of experiment. Each test was repeated in duplicate for a total of 10 tests.  Total material loss of CoCrMo was quantified by weight loss measurements with a high precision balance and confirmed with volume loss measurements using white light interferometry.  Material loss increased with load (p=0.001), and this effect was more pronounced at 0.4V vs OCP.  At 35N, wear at OCP and 0.4V vs OCP were not statistically significantly different, implying wear rate was mechanically dominated.