A novel non-intrusive in situ technique for mapping temperature and pressure throughout lubricated contacts

T. Seoudi1 *, D. Philippon1, N. Fillot1, S.M.B. Albahrani1, P. Reiss2, A.Mondelin3, Y. Maheo3 and P. Vergne1

1Univ. de Lyon, INSA-Lyon, CNRS, LaMCoS, UMR5259, F-69621, Villeurbanne, France

2 CEA Grenoble, INAC, SPrAM, UMR5819 CEA/CNRS/UJF-Grenoble 1, 38054, Grenoble, France

3SKF Aerospace, F-26300 Châteauneuf-sur-Isère, France

 

*Corresponding author: tarek.seoudi@insa-lyon.fr

INTRODUCTION: The complexity of understanding the behavior of concentrated lubricated contact arises mainly from the coupling between the local stresses induced by the contacting solids and the rheological behavior of the lubricant at the interface. Nevertheless, most of the physical phenomena that occur are highly dependent on the distributions of pressure and temperature. However, up to now, experimental techniques providing pressure and/or temperature measurements in lubricated contact, such as electrical resistance, infrared emissivity and Raman spectroscopy are limited by intrusiveness, lower spatial resolution and the intrinsic weakness of the signal respectively [1].

Our study describes an innovative in situ technique which allows a local measurement of temperature and pressure throughout lubricated contacts with a spatial resolution of about 10 µm. This technique exploits the photoluminescence sensitivity of semiconductor-based nanoparticles (NPs) to changes in pressure and temperature [2, 3]. The selection of these NPs was done according to several criteria:

  1. Their nanometric size, typically in the range 4-8 nm, therefore one or two orders of magnitude smaller than the film thickness of a lubricated point contact.
  2. Their dispersibility in lubricants.
  3. Their resistivity to the contact severe conditions.
  4. Their ultrafast response timescale, faster than the lubricant transit time (nanosecond vs. millisecond).

METHODS: In this work, the NPs were dispersed in small concentration in squalane. Among lubricated contacts, the elastohydrodynamic (EHD) contact appeared to be an ideal candidate for our study due to its stationary character in time and in space. However, prior to in situ experiments, it was necessary to calibrate the NPs response in the squalane suspension as a function pressure and temperature by using a diamond anvil cell (DAC). Rheological tests were performed as well, this time under atmospheric pressure, in order to check out whether the presence of NPs modifies the lubricant rheological properties or not. These experiments can provide confirmation for using NPs as reliable nanosensors in realistic/representative EHD conditions.

Then, measurements were carried out in an EHD contact produced by loading a steel ball against a transparent disc, so that the film is viewed using a photoluminescence microscope focusing through the disc. Only the first results under pure rolling condition will be shown in this presentation. These first in situ experimental measurements were compared with values predicted using an in–house finite element EHD model inspired by the works of Habchi et al. [4].

 

RESULTS:  Preliminary results, displayed, in Figure 1A, show that the NPs don’t modify the rheological behavior of the carrier fluid at ambient pressure and different temperatures and, by extension, in a thin film as those found in lubricated interfaces. Figure 1B illustrates the calibration curves obtained from experiments carried out with the DAC by fitting the experimental


Figure
1- A) Viscosity of squalane with or without NPs for temperatures between 20 and 100°C. B) Calibration curves as function of the applied pressure at 23 and 50°C.

 

Knowing NPs pressure and temperature sensitivities, a first evaluation of the in situ pressure occurring in isothermal EHD contacts was performed. As illustrated in Figure 2, a good agreement is found when comparing the maximum pressure at the center of the contact with the one obtained with the numerical model.

 


Figure 2- Maximum pressure at the center of the dynamic contact: comparison between experimental (Pmeasured) and numerical (Pcalculated) results.

DISCUSSION: The results highlight the potentiality of this novel non-intrusive technique in sensing pressure and temperature in highly confined lubricant films. In the present study, the pressure has been measured within isothermal EHD point contacts, under pure rolling. The ongoing work will be to map the temperature throughout EHD contacts operated under representative industrial conditions. These results are in turn considered as essential for understanding the actual behavior of the lubricant and as input data allowing a proper validation and/or realistic boundary conditions for numerical models predicting the frictional and thermal behavior of EHD contacts.

 

REFERENCES: 

1. Albahrani SMB, J. Eng.Trib., vol. 230 no. 1.(2016)

2. Valerini D, Phys. Rev. B. vol. 71, no. 23 (2005)

3. Fan HM, Appl. Phys. Lett., vol. 90, no. 2 (2007)

4. Habchi W, J. Trib., vol. 30, no. 1 (2008)